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Modern Marvels - Eggs

HISTP

Aired on Monday, Feb 08, 2010 (2/8/2010) at 01:00 PM

Transcript

00:00:00To be released.
00:00:02>> Inside a hen's oviduct, each yolk is covered with a membrane, fibers, and the egg white, called albumin.
00:00:09The yolk rotates as it develops, twisting fibers into ropelike strands that anchor the yolk.
00:00:15The strands form the white stringy substance often seen after cracking a fresh egg.
00:00:22The eggshell, a crystalline form of calcium carbonate, is deposited around the egg, just before it's laid.
00:00:30At rose acre farms when eggs leave the hen houses, they travel into grading facilities, where they're inspected, sized, and prepared for market.
00:00:39After passing through an automated egg wash, it's time for qc, quality control.
00:00:46>> What that person is doing is looking for the bad eggs; bad eggs meaning bloods, leakers, or really dirty eggs that will not get cleaned.
00:00:57What we got in here is six cameras that are pointed down on the eggs as they go through.
00:01:04Once the camera finds the dirt, pinpoints it, the computer remembers where it is on the roll and it'll get prewashed automatically.
00:01:16>> Eggs then move across computer controlled sensors that check for cracks and weigh the eggs.
00:01:21>> Computer will know what size it is, and then it'll say okay, you are a medium, you're a large, you're an x, you're a jumbo.
00:01:30They'll know where to take it down the line to the carton where it needs to be packed.
00:01:37>> Here, eggs are also graded.
00:01:40AAs HAVE THE SMALLEST AIR CELLS, GRADE As SLIGHTLY LARGER, AND GRADE Bs LARGER STILL With some discoloration.
00:01:50Finally, workers prepare thousands of cartons of fresh eggs for shipment.
00:01:56Normal shelf life for refrigerated eggs three to four weeks.
00:02:00>> We're in the cooler right now.
00:02:02It's about 36 degrees in here, where the eggs are stored for a couple of days or the day of, they're being shipped out.
00:02:11>> With efficient egg production comes environmental challenges.
00:02:15As manure dries, ammonia forms.
00:02:18Levels need to be carefully monitored.
00:02:20Too much ammonia can cause respiratory problems for birds and humans.
00:02:25Scientists from iowa state university's egg industry institute are working with rose acre to develop new ways to control ammonia emissions.
00:02:35>> We're inside what we call the mobile air emission monitoring unit.
00:02:39We basically have shown in lab that different diets can affect the ammonia emission from laying hen manure.
00:02:49>> Hens are fed a diet of corn, soy meal, vitamins, and minerals.
00:02:55In labs at iowa's state, variations of that diet are fed to chickens in controlled observation chambers to determine not only the effects physically, but psychologically.
00:03:07>> A happier bird is probably a healthier bird and possibly they're eating better, possibly they're more feed efficient.
00:03:17>> As a result of animal welfare concerns and legislation in europe and the united states, alternatives to traditional cage production are becoming more common.
00:03:27Producers like rose acre have begun establishing cage-free facilities.
00:03:33Smaller companies like petaluma farms in northern california have been cage free for more than 20 years.
00:03:42Petaluma farms routinely houses between 50 and 60,000 hens.
00:03:48Cage-free farms account for a small part of american egg production, less than 2%.
00:03:54>> The chickens have free choice all day long.
00:03:57These are the feeders right here and behind me are the nest boxes that we actually bring in from europe.
00:04:05The environment of the nest boxes is a little darker and a little more secluded for the chickens, so she can feel a little protected when she wants to lay her egg as opposed to being out in this open area.
00:04:14There's actually a belt that runs underneath them that once a day, we kind of shoo all the ickens out and the eggs roll on to this belt.
00:04:23>> Chicken manure is handled differently at petaluma farms, where it's mixed into layers of litter on the chicken house floors.
00:04:31>> We're using a deep litter situation where we put in six to eight inches of rice hulls on the floor so the birds can root around and dust themselves and actually on the bottom end of it, as the birds get older, will eventually compost on its own.
00:04:44>> Like their counterparts at caged egg farms, petaluma farms' cage-free chickens still need to have their beaks clipped right after birth.
00:04:52>> If we left that hook on the end, they would do real damage to each other when they're pecking at each other, even to preen each other.
00:04:59>> Petaluma farms also raises rhode island red chickens in an environment where roosters mingle with hens producing brown shelled fertile eggs.
00:05:10Embryos never develop in the eggs because they're refrigerated within a day of being laid.
00:05:15>> It's really about the ultimate lifestyle for the chicken and providing the whole package, so to speak, the chicn, the rooster, all natural feed, it's all vegetarian feed, and this is where it all started, in this kind of manner with these birds.
00:05:31>> You might think a white egg comes from a white chicken and a brown egg from a brown chicken: Not necessarily.
00:05:38>> The white egg and the brown egg, the difference actually is the earlobe of the chicken.
00:05:42It's a sex link, so the earlobe, if it's white, it's going to be a white egg, and if it's brown, it's going to be a brown egg.
00:05:50>> Petaluma farm eggs are cleaned, graded, and prepared for market with technology similar to that used by larger caged farms, but on a much smaller scale.
00:06:00Market prices range from $3 to $5 per dozen, but that's still not top dollar for eggs laid in america.
00:06:09The highest priced eggs come from some of the lowest tech operations.
00:06:14Eatwell farm in dixon, california is one of relatively few egg producers that allows chickens to pasture graze.
00:06:22British horticulturalist, nigel walker, moved to the u.s.
00:06:2620 Years ago and purchased land to produce organic vegetables and farm fresh eggs laid by chickens who spend most of their days in the great outdoors.
00:06:36>> We don't even call us free-range because free-range can literally mean a huge barn with 20,000 chickens in with the door open.
00:06:44The chickens are not used to going out, they won't go out.
00:06:47These chickens go out all the time.
00:06:49We do everything to make it so the chickens have as calm and as idyllic life as possible.
00:06:56>> Nigel purchases his production red chickens from a local hatchery.
00:07:01But their beaks are not clipped.
00:07:04>> Two chickens get into a fight here, there's room to run.
00:07:08>> They'll peck each other.
00:07:09It happens here sometimes, but you know, people are henpecked.
00:07:13There are many henpecked husbands around, just as many as there are a few chickens here that are henpecked.
00:07:20>> The hens spend most of their days grazing on natural grasses or eating organic blends of grain and corn.
00:07:28>> The hens lay their eggs and sleep in chicken coops built on mobile home frames.
00:07:33>> There's nest boxes inside where the chickens lay their eggs.
00:07:37There's roosts where they roost at night.
00:07:39There's a hanging water drinker, nipple drinkers there, so they get some clean water 24/7.
00:07:46And then when there are very hot days, when we get above 95 degrees, we have these misters, these tubes surrounding the houses.
00:07:54Basically, it's fogs there, I mean, it's just like, you know, southern california patio party.
00:08:01>> The mobile chicken coops are part of nigel's solution to the manure issue.
00:08:06After the chickens are grazed at pasture for several months dropping manure as they go, the coops and chickens are moved to a new pasture.
00:08:15The vacated area, having been naturally fertilized, is then available to grow crops or regenerate pasture grasses.
00:08:25>> After a productive life of one to two years, nigel's chickens also endure what he calls " >> when these chickens have finished two years of laying here, the third year, they really don't lay enough eggs to pay for their feed, so they have to go, you know, we all have to pay our way.
00:08:45What happens to them, we have a good demand for spent chickens and they go to a slaughterhouse in sacramento where they're processed for stewing chickens.
00:08:54>> Eatwell farm eggs a sold ly on a co-op basis with fresh organic produce to private customers.
00:09:01The eggs cost $8 per dozen, four times the cost of caged production eggs, but nigel says that buyers can taste the difference.
00:09:12>> We deliver about 900 boxes of produce every week, and the customers get the eggs with their boxes and we have 200 people waiting to get into the farm, and it can take anything from five, six, seven months to get a spot, and there's never enough eggs.
00:09:30That's just the reality.
00:09:32>> Whether a dozen eggs is worth $2 or $8 is a highly subjective choice, when only a hen's environment is considered, but what about taste and nutrition?
00:09:45The determining factors might surprise you.
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00:14:08>> We now return to "the egg" " fresh eggs usually reach markets within two days of being laid.
00:14:18Then comes the shopper's dilemma, so many choices and confusing labels.
00:14:23What's an egg eater to do?
00:14:25Let's start with taste and nutritional value.
00:14:28>> I know people who pay several dollars more a dozen for the eggs because they don't want to buy eggs from hens who were kept in cages; that's a philosophical decision, and they have the ability to pay more for it, and I think that's great.
00:14:46In terms of nutritional value, there is no nutritional difference, so the egg laid by a hen who is maintained in a cage is going to be the same as the nutritional value from an egg laid by a hen that was on the ground.
00:15:02>> What can affect an egg's taste and nutrition, however, is the hen's diet.
00:15:08The term "organic" on a carton can make a difference.
00:15:11>> Typically, the birds that are producing organic eggs, they have to be fed a diet that's made up of grains that were also produced organically.
00:15:25>> Another significant egg carton term " hens producing these eggs are fed a diet enriched with flaxseed, fish oil, or dha algae to produce fatty acids that can help prevent heart disease.
00:15:41>> If a person really wants to get those omega-3 fatty acids, this is one way to get them.
00:15:45So it's really a matter of "what are you willing to pay "to get increase in omega-3 " >> if the choices among eggs sold in cartons aren't complicated enough, add another decision, shelled, liquid, or powder.
00:16:01More than a third of all eggs now leave producers without shells.
00:16:07Like its nearby sister farm in stuart, iowa, this rose acre facility in guthrie center houses hundreds of thousands of hens.
00:16:16But most eggs here are processed through the facility's breaking plant.
00:16:22As in stuart, machinery in guthrie cleans and sorts the eggs automatically.
00:16:27But "checks" or "cracks" are detected not by visual inspection, but soundwaves.
00:16:34>> What we have is acoustical ack detection system.
00:16:38There are little probes that are tapping the egg and it's listening for the different sounds in the egg.
00:16:44A cracked egg has a different sound.
00:16:46It'll pick that up and reject that egg that has a crack in the shell.
00:16:52>> Eggs with imperfections and many without, depending on market demand, are cracked and separated by a machine.
00:16:59It's the same technique a kitchen cook would use, but the machine does it a bit faster, at a rate of 28,000 eggs per hour.
00:17:10Each egg moves into a cracker where a knife gently cracks the shell and splits it apart.
00:17:16The egg drops into a small container with an opening large enough for the white to separate and drip into a tray below.
00:17:24Incredibly, this is old technology.
00:17:28A newer egg breaker just installed does the same job at the rate of a 108,000 eggs per hour.
00:17:36The shells, rich in calcium, are collected in containers and sold or given to area farmers to be used as crop fertilizer.
00:17:44They also show promise in their ability to absorb carbon dioxide in the production of hydrogen and collagen harvested from eggshell membranes offers numerous commercial applications.
00:18:00Fresh from the breaker, the whites, yolks, and whole liquid eggs wait in giant chilled holding tanks for their next stop in the production line, pasteurization.
00:18:11The sweet spot for pasteurization is only a matter of 10 degrees, hot, but not too hot, please.
00:18:19>> Normally we got to be above 140 degrees to get a good bacteria kill.
00:18:25But yeah, we don't want to get above 150 degrees or we'll start cooking egg inside that press.
00:18:31It could get ugly pretty quick.
00:18:34>> Without their natural shells to protect them, liquid egg products require sanitary processing.
00:18:41>> Basically, we're going through some checks that make sure everything is sterile and the first thing that we do is we purchase the bags that are irradiated already to make sure there's no bacteria growing inside the bag.
00:18:54Then from there the machine is kept sterile with steam, so the steam keeps the machine hot enough to inhibit bacteria growth.
00:19:04>> The liquid eggs are sent on their way in packaging ranging from 160-egg bags to stainless steel tanker trucks holding 48,000 pounds of liquid, more than 400,000 whites or yolks.
00:19:18The trucks are bound for manufacturers and products like baked goods or mayonnaise.
00:19:24The processing of liquid eggs gives them double the shelf life of refrigerated shelled eggs, nearly two months.
00:19:32But some customers need even longer periods of guaranteed freshness.
00:19:37Enter the powdered egg.
00:19:40In another state of the art machine, liquid becomes powder at a rate of 4,000 pounds per hour.
00:19:47>> Behind me, what we have is what we call an egg dryer.
00:19:50What it does, it pressurizes the liquid egg up to 3,000 psi and spray that into this box dryer.
00:19:59Inside the box is about 440 degrees.
00:20:04Within six seconds the liquid egg is turned into a powder before it hits the floor.
00:20:12>> Outside the dryer, powdered eggs are sifted and placed into 50-pound bags and boxes for shipping.
00:20:19The dried eggs are usually sold to institutions and ice-cream producers, but liquid product has caught on with many consumers, especially those who want only egg whites to keep their cholesterol down.
00:20:34But are egg yolks really that bad for us?
00:20:38Fifteen years ago, eggs got a bad name.
00:20:42In particular, yolks were suddenly considered as unhealthy as fatty red meats, rich ice creams and cheesecake.
00:20:49But that was then and this is now.
00:20:52Research scientists in several departments at iowa state university have studied the effect on the human body of eating whole eggs.
00:21:00They've all come to virtually at the same conclusion as published health recommendations.
00:21:05>> The american heart association has a recommendation of four eggs per week.
00:21:10Other groups will have that ramped up to about one egg a day or seven a week would be, so an egg a day is still considered to be fine for the average-- for the normal healthy adult without any other factors of high cholesterol or heart disease.
00:21:26>> Other tests at iowa state have involved feeding rats various sources of protein to determine just how well egg protein ranks in nutritional value.
00:21:35The verdict, you don't need to eat an expensive steak to get a protein fix, when an egg selling for 15 cents will do the job.
00:21:45>> Whether it's a body builder trying to put on muscle or whether it's just an adolescent who is growing through a normal lifecycle, egg protein is still going to be the best protein on a per gram basis to grow or to make new muscle.
00:22:01>> How is this for proof?
00:22:03A body like this can be yours, but you'll have to drink raw egg whites, more than you can possibly imagine.
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00:25:31VISIT ABILIFYtreatment.com >> We now return to "the egg" " meet aiman faour, professional body builder.
00:26:14>> You see 23 inch.
00:26:18>> To achieve this physique, every day, he repeatedly deadlifts 700 pounds, bench presses 400, and consumes raw egg whites.
00:26:28He doesn't stop at 10, not at 20, not even 30, but 40.
00:26:42>> Tastes very good.
00:26:45>> And that's not all.
00:26:47He eats another 40 scrambled.
00:26:50>> I need every day between 6 and 700 gram protein like this here.
00:26:55I need every day one bottle between cooked and drink.
00:27:00>> Aiman and many other bodybuilders get their daily protein fix from california-based eggology.
00:27:09Containers of 48,000 fresh chilled egg whites from cage-free chickens fed organic diets are delivered to its production facility where they're processed for bodybuilders, restaurant chefs, and home cooks.
00:27:23Despite the egg whites having already passed inspection at their original source, eggology runs them through another round of safety checks, particularly because so many buyers drink the product uncooked.
00:27:37A usda inspector continually monitors production.
00:27:42A proprietary non-chemical all-natural process adds a unique characteristic to these egg whites, a four-month shelf life, twice that of normal liquid eggs.
00:27:53>> Because we're a usda plant, we have to substantiate anything that's on that label.
00:27:57So if we're going to claim four months, we have to prove it continuously.
00:28:00So out of every day's production we pull samples and four months later, we have to open up a sample in front of our inspector.
00:28:08>> Eggology has taken the concept of only-egg-white protein into uncharted territory with yolkless ice creams, desserts, they say, are so rich, you'd never guess there was anything missing, doggie treats that are actually frozen egg whites, and instant scramblings, four egg whites packaged in a microwave container, ready to become nuke scrambled in 90 seconds, without even taking the top off.
00:28:42While the bodybuilders and egg white lovers of california work to create new forms of designer eggs, back in the egg production capital of iowa, the art of egg eating is a bit more traditional.
00:28:57The place to eat eggs in iowa city is the hamburg inn 2.
00:29:03As a major stop on the iowa caucus political highway, the walls are lined with pictures of winners and losers who came to the inn to get votes and eat eggs.
00:29:15So what causes the hungry crowds to gather every morning, starting at sunrise?
00:29:20Here are the secrets of eggs-traordinary egg cooker, polly crist.
00:29:26>> First, you crack the egg the grill like this.
00:29:31You want to do it slowly and carefully.
00:29:34For polly, sunny side up means the white is cooked all the way through, but not the yolk.
00:29:40>> Now the trick to turning eggs over without breaking the yolks.
00:29:45>> Just crack the eggs, the same as before.
00:29:48This time you want to kind of get them both together, so it's easier to flip.
00:29:54>> It's all in the wrist.
00:29:56The egg never leaves the griddle when it's flipped, over easy just cooks the white, over medium cooks the yolk just a touch.
00:30:05>> What I do is just lightly touch it and it's cooked, but not all the way.
00:30:11It's usually just cooked around the edges like this.
00:30:14You see that yellow right there.
00:30:16That's what you want.
00:30:17That's nice and pretty right there.
00:30:21>> The hamburg, like most restaurants, serves only grade aa eggs.
00:30:25They stand up tall on a plate with firm yolks and thick whites.
00:30:30GRADE As ARE STILL GOOD, But a bit less high profile.
00:30:36The thinner whites of a grade b make for a much flatter fried egg, and how about a poached egg?
00:30:45>> What's my secret?
00:30:47You wanna look for the foam.
00:30:49As soon as the foam starts bubbling over the top, is when you turn down the heat.
00:30:54Now you can see the actual egg still floating in there, they're not broken.
00:31:00Perfect, all the way cooked.
00:31:04>> For omelets, the bigger the cooking surface, the easier it gets.
00:31:08Just toss, spread, load, and fold.
00:31:14>> I got the iowa omelet with pancakes.
00:31:16Mary, what are you having?
00:31:18>> Iowa omelet and pancakes.
00:31:20>> The hamburg inn's signature iowa omelet is filled with cheese, ham, and hash browns, not on the side, but folded inside.
00:31:30An average omelet at the hamburg contains two grade aa large eggs and serves one person.
00:31:37But there is one bird egg that can be made into an omelet to feed six people or more.
00:31:44It's not from a chicken.
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00:35:57>> We now return to "the egg" " this is an egg, more specifically an ostrich egg, containing 24 times the white and yolk of an average chicken egg.
00:36:15And this is ostrich farm owner, doug osborne, giving his daily warnings to ravens eyeing the piles of eggs that have been laid overnight.
00:36:25>> There go the ravens, here we go, they'll stay away for an hour or two.
00:36:31Fifteen hundred ostriches currently live on osborne's ok corral ostrich farm in oro grande, california.
00:36:39He raises many for meat, which is in great demand for its flavor, tenderness and low fat content.
00:36:45But he is also one ofhe nation's most prominent producers of ostrich eggs.
00:36:51And yes, they are edible.
00:36:53>> One of the things we believe here on the ostrich farm is that you are what you eat.
00:36:57And if you are what you eat, the ostrich lives 100 years, he runs 50 miles an hour, and he mates three times a day, I mean, what more could you ask for?
00:37:08>> For reasons that should be obvious, the ok corral is a cage-free farm.
00:37:13Ostriches standing as high as nine feet tall with more devastating leg kick power than a horse wouldn't have it any other way.
00:37:22They don't fly.
00:37:24They don't need to.
00:37:26>> You get something about 350, 400 pounds that comes by at 40 miles an hour and hit you; you're not going to have a good experience.
00:37:34I think it would be something like the nfl on steroids.
00:37:39>> Like chickens, ostriches are followers when it comes to nesting.
00:37:43When one decides to lay an egg in a particular location, others literally stand in line to follow.
00:37:50>> We're out here in the southeast corner of the ostrich pen and the eggs are laid on a daily basis.
00:37:56Hens will generally lay about two eggs a week and in this pen, we have 450 breeders of which about 300 are hens, so we get hundreds of eggs on a weekly basis and this is a typical nest of ostrich eggs here and they put little clods of dirt.
00:38:16They pick up dirt and sprinkle the dirt on top of the eggs and I suspect that the reason for that, in africa, this would be a good camouflage, maybe an odor proofing or something where other animals wouldn't come along and want to eat or destroy their eggs.
00:38:35>> After gathering the eggs, osborne candles them with a low-tech flashlight.
00:38:40Those showing signs of fertility are placed in an incubator.
00:38:44Infertile eggs are prepared for shipment.
00:38:48Ostrich eggs actually have two markets, the contents for eating and the shells as collectors' items, or for artwork.
00:38:57Twenty miles from the ok corral farm sits the west coast home of the ostrich omelet, the summit inn on historic route 66.
00:39:07>> I'm going to show you the way to open the eggs.
00:39:11>> When an order comes in for an ostrich omelet, the first kitchen gadget chef aureliano rios chooses is a dremel, the kind of tool a mason uses to drill into concrete.
00:39:22Because the shells alone sell for $10 or more, the contents of the egg are emptied through a tiny hole.
00:39:28Even the most powerful stone dremel bit requires serious pressure to pierce the hard shell.
00:39:35An ostrich eggshell is so hard, a 200-pound man could stand on it and it wouldn't break.
00:39:42So how do ostrich chicks ever make their way out?
00:39:46Over time, approximately 45 days, thousands of microscopic pores in the shell expand, making it breakable at just the right time for a baby ostrich to peck or kick its way out.
00:40:00The expansion of pores occurs with all eggs, including those laid by a chicken.
00:40:07For the ostrich egg chef, once a hole is drilled into a shell, a vacuum device empties out the white and the yolk and the scrambled egg mix finds its way to the griddle, a very large griddle.
00:40:22A whole ostrich egg packs over 2,000 calories and 33 grams of protein, coincidentally the minimum daily requirement for an average healthy adult.
00:40:33The cholesterol level, approximately 16 times that of a chicken egg.
00:40:39This omelet also includes cheese and ostrich meat.
00:40:45The real cooking trick comes when it's time to fold the omelet for plating.
00:40:54>> There you go.
00:40:55 the only single egg omelet that won't fit on a large plate.
00:41:01>> How about that, huh?
00:41:02Big omelet.
00:41:04 look at that baby, would you? that is so good.
00:41:09Cheddar cheese, avocado, hash browns, sausage.
00:41:14>> Exotic eggs don't just come from unusual birds.
00:41:18Some chicken eggs fall under that category as the result of preparation.
00:41:24Any purple egg may not seem appetizing to the uninitiated, but at philippe's restaurant in los angeles, their home-made pickled eggs are so popular, they need to make a new batch of 600 every three days.
00:41:38They've been serving them for more than 40 years.
00:41:41Philippe's is best known for its french dipped roast beef sandwiches, but regular customers frequently add a pickled egg to their platters.
00:41:51The eggs originally became popular as bar snacks IN THE EARLY 1900s, Serving right next to jars of pickled pigs' feet.
00:41:59The purple color comes from fresh beet juice.
00:42:03Twice a week, 36 bunches of beets are steamed and then immediately peeled.
00:42:08>> After it's peeled, we put them in this slicer.
00:42:12We slice it and goes right underneath where all the spices and the vinegar and it's ready to use it for pickling the eggs.
00:42:23>> Six hundred hard boiled eggs are soaked in the vinegar and spiced beet juice for three days.
00:42:29Then they move to the countertop where they stay fresh up to a week.
00:42:34Pickling in this case is intended to add flavor more than preservation.
00:42:38Some newbies need to be talked into trying one.
00:42:42>> I'll say, okay try it; if you don't like it, you're not gonna pay for it.
00:42:46It's on the house.
00:42:47I slice it and they taste it and they ask for another one.
00:42:53>> If you find the color purple intriguing, how about the color black?
00:42:58This is an asian delicacy known as a thousand-year-old egg.
00:43:02It's also called a century egg or simply a preserved egg.
00:43:06It is not hard boiled.
00:43:09It is merely packed in clay, ash, salt, lime, and straw for up to a month, not really a century.
00:43:16The cooking is caused by fermentation.
00:43:21At specialty restaurants like typhoon, in santa monica, california, the egg is simply sliced in half, revealing a garish green yolk with a smell similar to ammonia, and it's served over tofu.
00:43:37>> Some people say it smells like urine, but when you tasted it, the taste is not there and that smell that you smell is not in to the taste that you get.
00:43:47It's a very creamy, sort of soft.
00:43:50It has a yolky flavor too, but a much richer, it's much richer than the normal chicken egg yolk.
00:43:57>> Upstairs from typhoon, in "the hump" sushi bar, chef kiyoshiro yamamoto, creates exotic egg dishes on a much smaller scale with quail eggs, poached precisely at 140 degrees, so only the yolk cooks, not the white.
00:44:16Then he prepares his own spoon sized omelets.
00:44:20>> This is sea urchin, oysters, and a king crab, and japanese mushroom.
00:44:26>> For a sushi chef, quail eggs aren't simply food, they're miniature works of art.
00:44:33The simple shape of the egg has inspired artists for centuries.
00:44:38Today, an iowa sculptor has become world famous for his own works of egg art.
00:44:44How does he create relief carvings like this in a shell less than 1/32 of an inch thick?
00:45:02"The egg" will return " "s" stands for straightforward.
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00:49:42>> We now return to "the egg" " the perfectly shaped form of the egg has inspired artists for centuries.
00:49:53These are russia's famous faberge eggs FROM THE EARLY 1900s, Made from gold, marble, and jewels.
00:50:03Even simple easter eggs have been elevated to innovative art, but few artists have had the patience and steady hand to perform work like egg shell sculptor, gary lemaster of iowa city.
00:50:19What began as a hobby 30 years ago has evolved into a life's passion.
00:50:29Working with an ostrich shell, gary is able to carve layers of relief; delicate powered dental tools allow him to work within a custom built case which vacuum shell dust as he carves.
00:50:46>> I started just shaping things, taking off the outer layer, we create the illusion of depth because we're only working with about somewhere between a 32nd of an inch and maybe a 16th of an inch thick shell here, and so you always point the burr towards what element is going to remain or appear to be higher than the one next to it.
00:51:13This is a good place to show because we have part of a leaf here that is rolled over on itself and instead of having being satisfied with just the sort of 90-degree angle here to show the depth, we'll actually go in and undercut it which will create even more of a shadow and therefore more of an illusion of depth.
00:51:40>> The natural colors of different eggs give gary even more creative opportunities.
00:51:46Beneath the green surface of an emu eggshell, lie multicolored layers.
00:51:52>> There's no paint on here which people traditionally think there is when they see them.
00:51:57When you're carving with an aggressive burr, usually you can get different color layers from the egg, the white, which is the deepest and it's just paper thin.
00:52:09The teal, which I'm working on now, and I think this is going to eventually go down to the white and then of course the dark outer layer.
00:52:19This is a commission for someone in the great pacific northwest, whose wife loves dolphins.
00:52:30>> Prices for gary's carved shells range from $100 for simple designs to several thousand for commissioned works.
00:52:40The lattice or lace like carvings he calls filigree often draw the most attention.
00:52:49>> You always start at the most fragile spot because you don't want to end at a fragile spot, you're almost guaranteeing that you're going to break the egg.
00:53:00I'll go back and I'll try to make this even closer together than it already is.
00:53:09There's a flower in here and there's a star, and there's other shapes.
00:53:14There's a heart, but this is the sort of egg and the sort of carving I do the night before I know I'm going to have major surgery or something because this takes focus and you can't be thinking about anything else.
00:53:32He says, as he's talking.
00:53:35>> The egg is a gift.
00:53:38It has drawn our interest for thousands of years for its simple design, delicate taste, and affordable nutrition.
00:53:47Almost always too appetizing to be left uneaten, and often too intriguing to be left untouched.
00:53:56>> They're perfect in what they do.
00:53:59They're strong until you start messing with them like this and sometimes I feel a little odd as an artist trying to make something perfect, more perfect.
00:54:11They represent life itself.
00:54:14Captioning performed by peoplesupport transcription and captioning The guy's got a whitecastle in his yard.
00:54:21FRANK: A haha look at that!That's awesome.
00:54:24MIKE: I was thinking five hundred bucks.
00:54:26WILL EYE: Oh yea huh.
00:54:27FRANK: Looks like he ate too much of the fudge.
00:54:30MIKE: I don't need to have a crappy day with you directing the crappy day.
00:54:34I can have one all by myself.
00:54:36FRANK: It's crap.
00:54:37[♪] MIKE: I'm Mike Wolfe.
00:54:40FRANK: And I'm Frank Fritz.
00:54:42MIKE: And we're pickers.
00:54:44FRANK: We travel the back roads of America looking for rusty gold.
00:54:47We're looking for amazing things buried in people's garages and barns.
00:54:53MIKE: What most people see as junk - we see as dollar signs.
00:54:57FRANK: We'll buy anything we think we can make a buck on.
00:55:01[♪] MIKE: Each item we pick, has a history all its own...And the people we meet, well, they're a breed all their own...We make a living telling the history of America - one piece at a time.
00:55:16[♪] [♪] MIKE:his is one ofthose ass chilling, soul crushing picker days whereit's like you know what?
00:55:29This is what separates the men from the boys.
00:55:31This is what builds character.
00:55:33We're gonna go out and find something today.
00:55:35I can feel it imy bones.
00:55:36MIKE: I'd like to maybe hit some rural areas, you know, and just and just, I don't know, do some door knocking.
00:55:41FRANK: You know me. Bummer.
00:55:44My expectations aren't that high on us finding stuff in the, in the rain here.
00:55:48MIKE: Seriously Franky, it does not have me down.
00:55:50I mean if nothing else it's made me a little bit more aggressive, man.
00:55:53MIKE: All of a sudden we come across this sign that says Pickaway County.... Is that perfect or what?
00:55:58FRANK: Maybe we can go do some picking in Pickaway.
00:56:01[♪] MIKE: Yeah it's looking good.
00:56:07A little bit out of the city.
00:56:09[♪] Oh my god, look at that.
00:56:14That guy's got a White Castle in his yard.
00:56:17FRANK: Ah-hahaha. Look at that. That's awesome.
00:56:20MIKE: Out of nowhere we see a White Castle.
00:56:22A White Castle is on somebody's farm in the middle of nowhere.
00:56:26MIKE: It was a hamburger building smack dab in the middle of somebody's farm.
00:56:31I'm like am I seeing things?
00:56:32FRANK: This place is looking intriguing.
00:56:34There is lots of buildings.
00:56:35I like the setup.
00:56:36I don't know what were gonna find.
00:56:38MIKE: Hey. How ya doing?
00:56:39WILL-I: Okay.
00:56:40MIKE: Hey I'm Mike.
00:56:41WILL-I: I'm Will-I Green.
00:56:42MIKE: Hi. Nice to meet ya.
00:56:43FRANK: I'm Frank.
00:56:44FRANK: We could see he had a bunch of outbuildings, a little blacksmith shop, this and that so obviously he had something going on, you know?
00:56:49MIKE: It looked more like a museum though.
00:56:51FRANK: Kinda, yeah. It looked like a museum but, you know, we've had some luck stopping at places like that.
00:56:55MIKE: We buy stuff. We buy anything from old signs, old bicycles, anything old.
00:57:00WILL-I: We got some bicycles.
00:57:02MIKE: Do ya? Some old ones?
00:57:04WILL-I: Oh yeah.
00:57:04MIKE: Okay. Hey. I would love to look at those.
00:57:06WILL-I: Well I'll get a coat and we'll come out.
00:57:09MIKE: How does one go about acquiring a White Castle building?
00:57:13How do you get into something like that?
00:57:14WILL-I: The White Castle company in the Columbus paper offered it for sale so I called up White Castle.
00:57:19They moved it on a Sunday morning at four o'clock in the morning.
00:57:23The roof leaks bad on it so we just leave it sat there.
00:57:25MIKE: Okay.
00:57:26[♪] MIKE: The White Castle has got to be for me tops on the most unusual thing in somebody's yard.
00:57:35WILL-I: The rest of these buildings we moved ourselves.
00:57:37We moved that blacksmiths shop first and that church came three miles and we moved the store.
00:57:44FRANK: Wow.
00:57:45MIKE: I don't think I've ever met anybody that's collected buildings.
00:57:47MIKE: This guy has a blacksmith shop, he had a train station, he had a church, he had a gas station and a general store.
00:57:55WILL-I: This whole store started in eighteen seventy-five.
00:58:00It ran till nineteen eighty.
00:58:01MIKE: The best thing about the general store to me with Will-I was that he used to shop there back in the 40s.
00:58:06I mean this was like a memory from his childhood that he actually owned now.
00:58:10He can walk in the door and see the counter, see some of the signage, all that stuff from when he was a child.
00:58:16I mean that's fascinating.
00:58:17MIKE: The display counters and everything were here but you had to fill it with merchandise?
00:58:21WILL-I: Yeah, yeah.
00:58:23because they said that the counter and stuff was there but none of the merchandise was there, the products.
00:58:27All that stuff they bought to make it look that way.
00:58:30MIKE: This is just incredible.
00:58:32Can we look around a little bit, just kind of fish around through stuff?
00:58:36[♪] MIKE: This guy had this stuff forever.
00:58:41Like Franky always says, this didn't happen overnight.
00:58:43MIKE: What about something like this?
00:58:45WILL-I: I guess I'm getting older and I'd probably take thirty-five dollars.
00:58:48MIKE: He was at the point where he, you know, he was starting to be like you know what?
00:58:51I think I might want to sell some of this stuff and that's a big step for a collector to make.
00:58:55That's huge and we were just there at the right time.
00:00:00He white stringy substance often seen after cracking a fresh egg.
00:00:06The eggshell, a crystalline form of calcium carbonate, is deposited around the egg, just before it's laid.
00:00:14At rose acre farms when eggs leave the hen houses, they travel into grading facilities, where they're inspected, sized, and prepared for market.
00:00:23After passing through an automated egg wash, it's time for qc, quality control.
00:00:30>> What that person is doing is looking for the bad eggs; bad eggs meaning bloods, leakers, or really dirty eggs that will not get cleaned.
00:00:41What we got in here is six cameras that are pointed down on the eggs as they go through.
00:00:48Once the camera finds the dirt, pinpoints it, the computer remembers where it is on the roll and it'll get prewashed automatically.
00:01:00>> Eggs then move across computer controlled sensors that check for cracks and weigh the eggs.
00:01:05>> Computer will know what size it is, and then it'll say okay, you are a medium, you're a large, you're an x, you're a jumbo.
00:01:14They'll know where to take it down the line to the carton where it needs to be packed.
00:01:21>> Here, eggs are also graded.
00:01:24AAs HAVE THE SMALLEST AIR CELLS, ADE As SLIGHTLY LARGER, AND GRADE Bs LARGER STILL With some discoloration.
00:01:34Finally, workers prepare thousands of cartons of fresh eggs for shipment.
00:01:40Normal shelf life for refrigerated eggs is three to four weeks.
00:01:44>> We're in the cooler right now.
00:01:46It's about 36 degrees in here, where the eggs are stored for a couple of days or the day of, they're being shipped out.
00:01:55>> With efficient egg production comes environmental challenges.
00:01:59As manure dries, ammonia forms.
00:02:02Levels need to be carefully monitored.
00:02:04Too much ammonia can cause respiratory problems for birds and humans.
00:02:09Scientists from iowa state university's egg industry institute are working with rose acre to develop new ways to control ammonia emissions.
00:02:19>> We're inside what we call the mobile air emission monitoring unit.
00:02:23We basically have shown in lab that different diets can affect the ammonia emission from laying hen manure.
00:02:33>> Hens are fed a diet of corn, soy meal, vitamins, and minerals.
00:02:39In labs at iowa's state, variations of that diet are fed to chickens in controlled observation chambers to determine not only the effects physically, but psychologically.
00:02:51>> A happier bird is probably a healthier bird and possibly they're eating better, possibly they're more feed efficient.
00:03:01>> As a result of animal welfare concerns and legislation in europe and the united states, alternatives to traditional cage production are becoming more common.
00:03:11Producers like rose acre have begun establishing cage-free facilities.
00:03:17Smaller companies like petaluma farms in northern california have been cage free for more than 20 years.
00:03:26Petaluma farms routinely houses between 50 and 60,000 hens.
00:03:32Cage-free farms account for a small part of american egg production, less than 2%.
00:03:38>> The chickens have free choice all day long.
00:03:41These are the feeders right here and behind me are the nest boxes that we actually bring in from europe.
00:03:49The environment of the nest boxes is a little darker and a little more secluded for the chickens, so she can feel a little protected when she wants to lay her egg as opposed to being out in this open area.
00:03:58There's actually a belt that runs underneath them that once a day, we kind of shoo all the chickens out and the eggs roll on to this belt.
00:04:07>> Chicken manure is handled differently at petaluma farms, where it's mixed into layers of litter on the chicken house floors.
00:04:15>> We're using a deep litter situation where we put in six to eight inches of rice hulls on the floor so the birds can root around and dust themselves and actually on the bottom end of it, as the birds get older, will eventually compost on its own.
00:04:28>> Like their counterparts at caged egg farms, petaluma farms' cage-free chickens still need to have their beaks clipped right after birth.
00:04:36>> If we left that hook on the end, they would do real damage to each other when they're pecking atach other, even to preen each other.
00:04:43>> Petaluma farms also raises rhode island red chickens in an environment where roosters mingle with hens producing brown shelled fertile eggs.
00:04:54Embryos never develop in the eggs because they're refrigerated within a day of being laid.
00:04:59>> It's really about the ultimate lifestyle for the chicken and providing the whole package, so to speak, the chicken, the rooster, all natural feed, it's all vegetarian feed, and this is where it all started, in this kind of manner with these birds.
00:05:15>> You might think a white egg comes from a white chicken and a brown egg from a brown chicken: Not necessarily.
00:05:22>> The white egg and the brown egg, the difference actually is the earlobe of the chicken.
00:05:26It's a sex link, so the earlobe, if it's white, it's going to be a white egg, and if it's brown, it's going to be a brown egg.
00:05:34>> Petaluma farm eggs are cleaned, graded, and prepared for market with technology similar to that used by larger caged farms, but on a much smaller scale.
00:05:45Market prices range from $3 to $5 per dozen, but that's still not top dollar for eggs laid in america.
00:05:53The highest priced eggs come from some of the lowest tech operations.
00:05:58Eatwell farm in dixon, california is one of relatively few egg producers that allows chickens to pasture graze.
00:06:07British horticulturalist, nigel walker, moved to the u.s.
00:06:1020 Years ago and purchased land to produce organic vegetables and farm fresh eggs laid by chickens who spend most of their days in the great outdoors.
00:06:20>> We don't even call us free-range because free-range can literally mean a huge barn with 20,000 chickens in with the door open.
00:06:28The chickens are not used to going out, they won't go out.
00:06:31These chickens go out all the time.
00:06:33We do everything to make it so the chickens have as calm and as idyllic life as possible.
00:06:41>> Nigel purchases his production red chickens from a local hatchery.
00:06:46But their beaks are not clipped.
00:06:48>> Two chickens get into a fight here, there's room to run.
00:06:52>> They'll peck each other.
00:06:53It happens here sometimes, but you know, people are henpecked.
00:06:57There are many henpecked husbands around, just as many as there are a few chickens here that are henpecked.
00:07:04>> The hens spend most of their days grazing on natural grasses or eating organic blends of grain and corn.
00:07:12>> The hens lay their eggs and sleep in chicken coops built on mobile home frames.
00:07:17>> There's nest boxes inside where the chickens lay their eggs.
00:07:21There's roosts where they roost at night.
00:07:23There's a hanging water drinker, nipple drinkers there, so they get some clean water 24/7.
00:07:30And then when there are very hot days, when we get above 95 degrees, we have these misters, these tubes surrounding the houses.
00:07:38Basically, it's fogs there, I mean, it's just like, you know, southern california patio party.
00:07:45>> The mobile chicken coops are part of nigel's solution to the manure issue.
00:07:50After the chickens are grazed at pasture for several months dropping manure as they go, the coops and chickens are moved to a new pasture.
00:07:59The vacated area, having been naturally fertilized, is then available to grow crops or regenerate pasture grasses.
00:08:09>> After a productive life of one to two years, nigel's chickens also endure what he calls " >> when these chickens have finished two years of laying here, the third year, they really don't lay enough eggs to pay for their feed, so they have to go, you know, we all have to pay our way.
00:08:29What happens to them, we have a good demand for spent chickens and they go to a slaughterhouse in sacramento where they're processed for stewing chickens.
00:08:39>> Eatwell farm eggs are sold only on a co-op basis with fresh organic produce to private customers.
00:08:46The eggs cost $8 per dozen, four times the cost of caged production eggs, but nigel says that buyers can taste the difference.
00:08:56>> We deliver about 900 boxes of produce every week, and the customers get the eggs with their boxes and we have 200 people waiting to get into the farm, and it can take anything from five, six, seven months to get a spot, and there's never enough eggs.
00:09:14That's just the reality.
00:09:16>> Whether a dozen eggs is worth $2 or $8 is a highly subjective choice, when only a hen's environment is considered, but what about taste and nutrition?
00:09:29The determining factors might surprise you.
00:09:46"The egg" will return " these ..
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00:13:52>> We now return to "the egg" " fresh eggs usually reach markets within two days of being laid.
00:14:02Then comes the shopper's dilemma, so many choices and confusing labels.
00:14:07What's an egg eater to do?
00:14:09Let's start with taste and nutritional value.
00:14:12>> I know people who pay several dollars more a dozen for the eggs because they don't want to buy eggs from hens who were kept in cages; that's a philosophical decision, and they have the ability to pay more for it, and I think that's great.
00:14:30In terms of nutritional value, there is no nutritional difference, so the egg laid by a hen who is maintained in a cage is going to be the same as the nutritional value from an egg laid by a hen that was on the ground.
00:14:46>> What can affect an egg's taste and nutrition, however, is the hen's diet.
00:14:52The term "organic" on a carton can make a difference.
00:14:56>> Typically, the birds that are producing organic eggs, they have to be fed a diet that's made up of grains that were also produced organically.
00:15:09>> Another significant egg carton term " hens producing these eggs are fed a diet enriched with flaxseed, fish oil, or dha algae to produce fatty acids that can help prevent heart disease.
00:15:25>> If a person really wants to get those omega-3 fatty acids, this is one way to get them.
00:15:29So it's really a matter of "what are you willing to pay "to get increase in omega-3 " >> if the choices among eggs sold in cartons aren't complicated enough, add another decision, shelled, liquid, or powder.
00:15:45More than a third of all eggs now leave producers without shells.
00:15:51Like its nearby sister farm in stuart, iowa, this rose acre facility in guthrie center houses hundreds of thousands of hens.
00:16:00But most eggs here are processed through the facility's breaking plant.
00:16:06As in stuart, machinery in guthrie cleans and sorts the eggs automatically.
00:16:12But "checks" or "cracks" are detected not by visual inspection, but soundwaves.
00:16:18>> What we have is acoustical crack detection system.
00:16:22There are little probes that are tapping the egg and it's listening for the different sounds in the egg.
00:16:28A cracked egg has a different sound.
00:16:30It'll pick that up and reject that egg that has a crack in the shell.
00:16:36>> Eggs with imperfections and many without, depending on market demand, are cracked and separated by a machine.
00:16:43It's the same technique a kitchen cook would use, but the machine does it a bit faster, at a rate of 28,000 eggs per hour.
00:16:54Each egg moves into a cracker where a knife gently cracks the shell and splits it apart.
00:17:00The egg drops into a small container with an opening large enough for the white to separate and drip into a tray below.
00:17:08Incredibly, this is old technology.
00:17:12A newer egg breaker just installed does the same job at the rate of a 108,000 eggs per hour.
00:17:20The shells, rich in calcium, are collected in containers and sold or given to area farmers to be used as crop fertilizer.
00:17:28They also show promise in their ability to absorb carbon dioxide in the production of hydrogen and collagen harvested from eggshell membranes offers numerous commercial applications.
00:17:44Fresh from the breaker, the whites, yolks, and whole liquid eggs wait in giant chilled holding tanks for their next stop in the production line, pasteurization.
00:17:55The sweet spot for pasteurization is only a matter of 10 degrees, hot, but not too hot, please.
00:18:03>> Normally we got to be above 140 degrees to get a good bacteria kill.
00:18:09But yeah, we don't want to get above 150 degrees or we'll start cooking egg inside that press.
00:18:15It could get ugly pretty quick.
00:18:18>> Without their natural shells to protect them, liquid egg products require sanitary processing.
00:18:25>> Basically, we're going through some checks that make sure everything is sterile and the first thing that we do is we purchase the bags that are irradiated already to make sure there's no bacteria growing inside the bag.
00:18:38Then from there the machine is kept sterile with steam, so the steam keeps the machine hot enough to inhibit bacteria growth.
00:18:48>> The liquid eggs are sent on their way in packaging ranging from 160-egg bags to stainless steel tanker trucks holding 48,000 pounds of liquid, more than 400,000 whites or yolks.
00:19:02The trucks are bound for manufacturers and products like baked goods or mayonnaise.
00:19:08The processing of liquid eggs gives them double the shelf life of refrigerated shelled eggs, nearly two months.
00:19:16But some customers need even longer periods of guaranteed freshness.
00:19:21Enter the powdered egg.
00:19:24In another state of the art machine, liquid becomes powder at a rate of 4,000 pounds per hour.
00:19:31>> Behind me, what we have is what we call an egg dryer.
00:19:34What it does, it pressurizes the liquid egg up to 3,000 psi and spray that into this box dryer.
00:19:43Inside the box is about 440 degrees.
00:19:48Within six seconds the liquid egg is turned into a powder before it hits the floor.
00:19:56>> Outside the dryer, powdered eggs are sifted and placed into 50-pound bags and boxes for shipping.
00:20:03The dried eggs are usually sold to institutions and ice-cream producers, but liquid product has caught on with many consumers, especially those who want only egg whites to keep their cholesterol down.
00:20:18But are egg yolks really that bad for us?
00:20:22Fifteen years ago, eggs got a bad name.
00:20:26In particular, yolks were suddenly considered as unhealthy as fatty red meats, rich ice creams and cheesecake.
00:20:33But that was then and this is now.
00:20:36Research scientists in several departments at iowa state university have studied the effect on the human body of eating whole eggs.
00:20:45They've all come to virtually at the same conclusion as published health recommendations.
00:20:50>> The american heart association has a recommendation of four eggs per week.
00:20:54Other groups will have that ramped up to about one egg a day or seven a week would be, so an egg a day is still considered to be fine for the average-- for the normal healthy adult without any other factors of high cholesterol or heart disease.
00:21:10>> Other tests at iowa state have involved feeding rats various sources of protein to determine just how well egg protein ranks in nutritional value.
00:21:19The verdict, you don't need to eat an expensive steak to get a protein fix, when an egg selling for 15 cents will do the job.
00:21:29>> Whether it's a body builder trying to put on muscle or whether it's just an adolescent who is growing through a normal lifecycle, egg protein is still going to be the best protein on a per gram basis to grow or to make new muscle.
00:21:45>> How is this for proof?
00:21:47A body like this can be yours, but you'll have to drink raw egg whites, more than you can possibly imagine.
00:22:08"The egg" will return ON "MODERN MARVELS."er ] otc.
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00:24:34(woman)I'M an but it feels like ineed some more help.
00:24:37(announcer)APPROXIMATELY TWO OUT OF THREE People beingtreated for deprsion still haveunresolved symptoms.
00:24:43If your antidepressantalone isn't enough, talk to your doctor.
00:24:47One option he may consideris adding abilify.
00:24:50Abilify is approved to treat depression in adults when added to an antidepressant.
00:24:55Learn more about abilify.
00:24:57Call your doctor if your depression worsens or you have unusual changesin mood, behavior, or thoughts of suicide.
00:25:03Antidepressants can increasethese in children, teens and young adults.
00:25:07Elderly dementia patientstaking abilify have an increased riskof death or stroke.
00:25:11Call your doctor ifyou have high fever, stiff muscles andconfusion on abilify, as these may be signs of alife-threatening reaction.
00:25:17Or uncontrollablemuscle movements, as these couldbecome permanent.
00:25:21High blood sugarhas been reported with abilify andmedicines like it.
00:25:24In some cases, extremehigh blood sugar can lead tocoma or death.
00:25:28Other risks includedizziness upon standing, decreases in white bloodcells, which can be serious, seizures, impairedjudgment or motor skills, or troubleswallowing.
00:25:38Adding abilify has madea difference for me.
00:25:39(announcer)TALK TO YOUR DOCTOR ABOUT THE Risks and benefits of adding abilify.
00:25:45VISIT ABILIFYtreatment.com >> We now return to "the egg" " meet aiman faour, professional body builder.
00:26:28>> You see 23 inch.
00:26:32>> To achieve this physique, every day, he repeatedly deadlifts 700 pounds, bench presses 400, and consumes raw egg whites.
00:26:42He doesn't stop at 10, not at 20, not even 30, but 40.
00:26:56>> Tastes very good.
00:27:00>> And that's not all.
00:27:01He eats another 40 scrambled.
00:27:04>> I need every day between 6 and 700 gram protein like this here.
00:27:09I need every day one bottle between cooked and drink.
00:27:14>> Aiman and many other bodybuilders get their daily protein fix from california-based eggology.
00:27:23Containers of 48,000 fresh chilled egg whites from cage-free chickens fed organic diets are delivered to its production facility where they're processed for bodybuilders, restaurant chefs, and home cooks.
00:27:37Despite the egg whites having already passed inspection at their original source, eggology runs them through another round of safety checks, particularly because so many buyers drink the producuncooked.
00:27:51A usda inspector continually monitors production.
00:27:56A proprietary non-chemical all-natural process adds a unique characteristic to these egg whites, a four-month shelf life, twice that of normal liquid eggs.
00:28:07>> Because we're a usda plant, we have to substantiate anything that's on that label.
00:28:11So if we're going to claim four months, we have to prove it continuously.
00:28:14So out of every day's production we pull samples and four months later, we have to open up a sample in front of our inspector.
00:28:22>> Eggology has taken the concept of only-egg-white protein into uncharted territory with yolkless ice creams, desserts, they say, are so rich, you'd never guess there was anything missing, doggie treats that are actually frozen egg whites, and instant scramblings, four egg whites packaged in a microwave container, ready to become nuke scrambled in 90 seconds, without even taking the top off.
00:28:57While the bodybuilders and egg white lovers of california work to create new forms of designer eggs, back in the egg production capital of iowa, the art of egg eating is a bit more traditional.
00:29:11The place to eat eggs in iowa city is the hamburg inn 2.
00:29:17As a major stop on the iowa caucus political highway, the walls are lined with pictures of winners and losers who came to the inn to get votes and eat eggs.
00:29:29So what causes the hungry crowds to gather every morning, starting at sunrise?
00:29:34Here are the secrets of eggs-traordinary egg cooker, polly crist.
00:29:40>> First, you crack the egg on the grill like this.
00:29:45You want to do it slowly and carefully.
00:29:48For polly, sunny side up means the white is cooked all the way through, but not the yolk.
00:29:55>> Now the trick to turning eggs over without breaking the yolks.
00:29:59>> Just crack the eggs, the same as before.
00:30:02This time you want to kind of get them both together, so it's easier to flip.
00:30:08>> It's all in the wrist.
00:30:10The egg never leaves the griddle when it's flipped, over easy just cooks the white, over medium cooks the yolk just a touch.
00:30:19>> What I do is just lightly touch it and it's cooked, but not all the way.
00:30:25It's usually just cooked around the edges like this.
00:30:28You see that yellow right there.
00:30:30That's what you want.
00:30:31That's nice and pretty right there.
00:30:35>> The hamburg, like most restaurants, serves only grade aa eggs.
00:30:39They stand up tall on a plate with firm yolks and thick whites.
00:30:44GRADE As ARE STILL GOOD, But a bit less high profile.
00:30:50The thinner whites of a grade b make for a much flatter fried egg, and how about a poached egg?
00:30:59>> What's my secret?
00:31:01You wanna look for the foam.
00:31:03As soon as the foam starts bubbling over the top, is when you turn down the heat.
00:31:08Now you can see the actual egg still floating in there, they're not broken.
00:31:14Perfect, all the way cooked.
00:31:18>> For omelets, the bigger the cooking surface, the easier it gets.
00:31:22Just toss, spread, load, and fold.
00:31:28>> I got the iowa omelet with pancakes.
00:31:31Mary, what are you having?
00:31:32>> Iowa omelet and pancakes.
00:31:34>> The hamburg inn's signature iowa omelet is filled with cheese, ham, and hash browns, not on the side, but folded inside.
00:31:44An average omelet at the hamburg contains two grade aa large eggs and serves one person.
00:31:51But there is one bird egg that can be made into an omelet to feed six people or more.
00:31:58It's not from a chicken.
00:32:15"The egg" will return "- did dad go to jared for the pandora bracelet like we told him?
00:33:38- I--i can't tell.
00:33:42- [sighs] Oh, honey!
00:33:44- Oh, yeah.
00:33:45He went to jared.
00:33:46- He totally went to jared.
00:33:48female announcer: Celebrate life's unforgettable moments with pandora charms and bracelets, now at jared, where you'll find a fabulous pandora selection.
00:33:56girls: AWWW...
00:33:58- They are so cute at that age.
00:36:21>> We now return to "the egg" " this is an egg, more specifically an ostrich egg, containing 24 times the white and yolk of an average chicken egg.
00:36:39And this is ostrich farm owner, doug osborne, giving his daily warnings to ravens eyeing the piles of eggs that have been laid overnight.
00:36:49>> There go the ravens, here we go, they'll stay away for an hour or two.
00:36:55Fifteen hundred ostriches currently live on osborne's ok corral ostrich farm in oro grande, california.
00:37:03He raises many for meat, which is in great demand for its flavor, tenderness and low fat content.
00:37:10But he is also one of the nation's most prominent producers of ostrich eggs.
00:37:15And yes, they are edible.
00:37:17>> One of the things we believe here on the ostrich farm is that you are what you eat.
00:37:22And if you are what you eat, the ostrich lives 100 years, he runs 50 miles an hour, and he mates three times a day, I mean, what more could you ask for?
00:37:32>> For reasons that should be obvious, e ok corral is a cage-free farm.
00:37:37Ostriches standing as high as nine feet tall with more devastating leg kick power than a horse wouldn't have it any other way.
00:37:47They don't fly.
00:37:48They don't need to.
00:37:50>> You get something about 350, 400 pounds that comes by at 40 miles an hour and hit you; you're not going to have a good experience.
00:37:58I think it would be something like the nfl on steroids.
00:38:03>> Like chickens, ostriches are followers when it comes to nesting.
00:38:07When one decides to lay an egg in a particular location, others literally stand in line to follow.
00:38:14>> We're out here in the southeast corner of the ostrich pen and the eggs are laid on a daily basis.
00:38:20Hens will generally lay about two eggs a week and in this pen, we have 450 breeders of which about 300 are hens, so we get hundreds of eggs on a weekly basis and this is a typical nest of ostrich eggs here and they put little clods of dirt.
00:38:40They pick up dirt and sprinkle the dirt on top of the eggs and I suspect that the reason for that, in africa, this would be a good camouflage, maybe an odor proofing or something where other animals wouldn't come along and want to eat or destroy their eggs.
00:38:59>> After gathering the eggs, osborne candles them with a low-tech flashlight.
00:39:04Those showing signs of fertility are placed in an incubator.
00:39:08Infertile eggs are prepared for shipment.
00:39:12Ostrich eggs actually have two markets, the contents for eating and the shells as collectors' items, or for artwork.
00:39:21Twenty miles from the ok corral farm sits the west coast home of the ostrich omelet, the summit inn on historic route 66.
00:39:31>> I'm going to show you the way to open the eggs.
00:39:35>> When an order comes in for an ostrich omelet, the first kitchen gadget chef aureliano rios chooses is a dremel, the kind of tool a mason uses to drill into concrete.
00:39:46Because the shells alone sell for $10 or more, the contents of the egg are emptied through a tiny hole.
00:39:52Even the most powerful stone dremel bit requires serious pressure to pierce the hard shell.
00:39:59An ostrich eggshell is so hard, a 200-pound man could stand on it and it wouldn't break.
00:40:06So how do ostrich chicks ever make their way out?
00:40:11Over time, approximately 45 days, thousands of microscopic pores in the shell expand, making it breakable at just the right time for a baby ostrich to peck or kick its way out.
00:40:24The expansion of pores occurs with all eggs, including those laid by a chicken.
00:40:31For the ostrich egg chef, once a hole is drilled into a shell, a vacuum device empties out the white and the yolk and the scrambled egg mix finds its way to the griddle, a very large griddle.
00:40:46A whole ostrich egg packs over 2,000 calories and 33 grams of protein, coincidentally the minimum daily requirement for an average healthy adult.
00:40:57The cholesterol level, approximately 16 times that of a chicken egg.
00:41:03This omelet also includes cheese and ostrich meat.
00:41:09The real cooking trick comes when it's time to fold the omelet for plating.
00:41:18>> There you go.
00:41:19 the only single egg omelet that won't fit on a large plate.
00:41:25>> How about that, huh?
00:41:26Big omelet.
00:41:28 look at that baby, would you? that is so good.
00:41:33Cheddar cheese, avocado, hash browns, sausage.
00:41:38>> Exotic eggs don't just come from unusual birds.
00:41:42Some chicken eggs fall under that category as the result of prepation.
00:41:48Anpurple egg may not seem appetizing to the uninitiated, but at philippe's restaurant in los angeles, their home-made pickled eggs are so popular, they need to make a new batch of 600 every three days.
00:42:02They've been serving them for more than 40 years.
00:42:05Philippe's is best known for its french dipped roast beef sandwiches, but regular customers frequently add a pickled egg to their platters.
00:42:15The eggs originally became popular as bar snacks IN THE EARLY 1900s, Serving right next to jars of pickled pigs' feet.
00:42:23The purple color comes from fresh beet juice.
00:42:27Twice a week, 36 bunchesf beets are steamed and then immediately peeled.
00:42:32>> After it's peeled, we put them into this slicer.
00:42:36We slice it and goes right underneath where all the spices and the vinegar and it's ready to use it for pickling the eggs.
00:42:47>> Six hundred hard boiled eggs are soaked in the vinegar and spiced beet juice for three days.
00:42:54Then they move to the countertop where they stay fresh up to a week.
00:42:58Pickling in this case is intended to add flavor more than preservation.
00:43:03Some newbies need to be talked into trying one.
00:43:06>> I'll say, okay try it; if you don't like it, you're not gonna pay for it.
00:43:10It's on the house.
00:43:12I slice it and they taste it and they ask for anoer one.
00:43:17>> If you find the color purple intriguing, how about the color black?
00:43:22This is an asian delicacy known as a thousand-year-old egg.
00:43:26It's also called a centu egg or simply a preserved egg.
00:43:30It is not hard boiled.
00:43:33It is merely packed in clay, ash, salt, lime, and straw for up to a month, not really a century.
00:43:40The cooking is caused by fermentation.
00:43:45At specialty restaurants like typhoon, in santa monica, california, the egg is simply sliced in half, revealing a garish green yolk with a smell similar to ammonia, and it's served over tofu.
00:44:01>> Some people say it smells like urine, but when you tasted it, the taste is not there and that smell that you smell is not in to the taste that you get.
00:44:11It's a very creamy, sort of soft.
00:44:14It has a yolky flavor too, but a much richer, it's much richer than the normal chicken egg yolk.
00:44:21>> Upstairs from typhoon, in "the hump" sushi bar, chef kiyoshiro yamamoto, creates exotic egg dishes on a much smaller scale with quail eggs, poached precisely at 140 degrees, so only the yolk cooks, not the white.
00:44:40Then he prepares his own spoon sized omelets.
00:44:44>> This is sea urchin, oysters, and a king crab, and japanese mushroom.
00:44:50>> For a sushi chef, quail eggs aren't simply food, they're miniature works of art.
00:44:57The simple shape of the egg has inspired artists for centuries.
00:45:02Today, an iowa sculptor has become world famous for his own works of egg art.
00:45:08How does he create relief carvings like this in a shell less than 1/32 of an inch thick?
00:45:26"The egg" will return " "s" stands for straightforward.
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00:48:04What does your investment firm stand for?
00:48:09It's time for fresh thinking.
00:48:11It's time for td ameritrade.
00:49:26>> We now return to "the egg" " the perfectly shaped form of the egg has inspired artists for centuries.
00:49:37These are russia's famous faberge eggs FROM THE EARLY 1900s, Made from gold, marble, and jewels.
00:49:47Even simple easter eggs have been elevated to innovative art, but few artists have had the patience and steady hand to perform work like egg shell sculptor, gary lemaster of iowa city.
00:50:03What began as a hobby 30 years ago has evolved into a life's passion.
00:50:13Working with an ostrich shell, gary is able to carve layers of relief; delicate powered dental tools allow him to work within a custom built case which vacuum shell dust as he carves.
00:50:30>> I started just shaping things, taking off the outer layer, we create the illusion of depth because we're only working with about somewhere between a 32nd of an inch and maybe a 16th of an inch thick shell here, and so you always point the burr towards what element is going to remain or appear to be higher than the one next to it.
00:50:57This is a good place to show because we have part of a leaf here that is rolled over on itself and instead of having being satisfied with just the sort of 90-degree angle here to show the depth, we'll actually go in and undercut it which will create even more of a shadow and therefore more of an illusion of depth.
00:51:25>> The natural colors of different eggs give gary even more creative opportunities.
00:51:30Beneath the green surface of an emu eggshell, lie multicolored layers.
00:51:36>> There's no paint on here which people traditionally think there is when they see them.
00:51:42When you're carving with an aggressive burr, usually you can get different color layers from the egg, the white, which is the deepest and it's just paper thin.
00:51:54The teal, which I'm working on now, and I think this is going to eventually go down to the white and then of course the dark outer layer.
00:52:03This is a commission for someone in the great pacific northwest, whose wife loves dolphins.
00:52:14>> Prices for gary's carved shells range from $100 for simple designs to several thousand for commissioned works.
00:52:24The lattice or lace like carvings he calls filigree often draw the most attention.
00:52:33>> You always start at the most fragile spot because you don't want to end at a fragile spot, you're almost guaranteeing that you're going to break the egg.
00:52:44I'll go back and I'll try to make this even closer together than it already is.
00:52:53There's a flower in here and there's a star, and there's other shapes.
00:52:58There's a heart, but this is the sort of egg and the sort of carving I do the night before I know I'm going to have major surgery or something because this takes focus and you can't be thinking about anything else.
00:53:16He says, as he's talking.
00:53:20>> The egg is a gift.
00:53:22It has drawn our interest for thousands of years for its simple design, delicate taste, and affordable nutrition.
00:53:31Almost always too appetizing to be left uneaten, and often too intriguing to be left untouched.
00:53:40>> They're perfect in what they do.
00:53:43They're strong until you start messing with them like this and sometimes I feel a little odd as an artist trying to make something perfect, more perfect.
00:53:55They represent life itself.
00:53:58Captioning performed by peoplesupport transcription and captioning The guy's got a whitecastle in his yard.
00:54:05FRANK: A haha look at that!That's awesome.
00:54:08MIKE: I was thinking five hundred bucks.
00:54:10WILL EYE: Oh yea huh.
00:54:11FRANK: Looks like he ate too much of the fudge.
00:54:14MIKE: I don't need to have a crappy day with you directing the crappy day.
00:54:18I can have one all by myself.
00:54:20FRANK: It's crap.
00:54:21[♪] MIKE: I'm Mike Wolfe.
00:54:24FRANK: And I'm Frank Fritz.
00:54:26MIKE: And we're pickers.
00:54:28FRANK: We travel the back roads of America looking for rusty gold.
00:54:31We're looking for amazing things buried in people's garages and barns.
00:54:37MIKE: What most people see as junk - we see as dollar signs.
00:54:41FRANK: We'll buy anything we think we can make a buck on.
00:54:45[♪] MIKE: Each item we pick, has a history all its own...And the people we meet, well, they're a breed all their own...We make a living telling the history of America - one piece at a time.
00:55:01[♪] [♪] MIKE: This is one ofthose ass chilling, soul crushing picker days whereit's like you know what?
00:55:13This is what separates the men from the boys.
00:55:15This is what builds character.
00:55:17We're gonna go out and find something today.
00:55:19I can feel it in my bones.
00:55:20MIKE: I'd like to maybe hit some rural areas, you know, and just and just, I don't know, do some door knocking.
00:55:25FRANK: You know me. Bummer.
00:55:28My expectations aren't that high on us finding stuff in the, in the rain here.
00:55:32MIKE: Seriously Franky, it does not have me down.
00:55:34I mean if nothing else it's made me a little bit more aggressive, man.
00:55:37MIKE: All of a sudden we come across this sign that says Pickaway County.... Is that perfect or what?
00:55:42FRANK: Maybe we can go do some picking in Pickaway.
00:55:46[♪] MIKE: Yeah it's looking good.
00:55:51A little bit out of the city.
00:55:53[♪] Oh my god, look at that.
00:55:59That guy's got a White Castle in his yard.
00:56:01FRANK: Ah-hahaha. Look at that. That's awesome.
00:56:04MIKE: Out of nowhere we see a White Castle.
00:56:07A White Castle is on somebody's farm in the middle of nowhere.
00:56:11MIKE: It was a hamburger building smack dab in the middle of somebody's farm.
00:56:15I'm like am I seeing things?
00:56:16FRANK: This place is looking intriguing.
00:56:18There is lots of buildings.
00:56:20I like the setup.
00:56:20I don't know what were gonna find.
00:56:22MIKE: Hey. How ya doing?
00:56:23WILL-I: Okay.
00:56:24MIKE: Hey I'm Mike.
00:56:25WILL-I: I'm Will-I Green.
00:56:26MIKE: Hi. Nice to meet ya.
00:56:27FRANK: I'm Frank.
00:56:28FRANK: We could see he had a bunch of outbuildings, a little blacksmith shop, this and that so obviously he had something going on, you know?
00:56:33MIKE: It looked more like a museum though.
00:56:35FRANK: Kinda, yeah. It looked like a museum but, you know, we've had some luck stopping at places like that.
00:56:39MIKE: We buy stuff. We buy anything from old signs, old bicycles, anything old.
00:56:44WILL-I: We got some bicycles.
00:56:46MIKE: Do ya? Some old ones?
00:56:48WILL-I: Oh yeah.
00:56:49MIKE: Okay. Hey. I would love to look at those.
00:56:50WILL-I: Well I'll get a coat and we'll come out.
00:56:53MIKE: How does one go about acquiring a White Castle building?
00:56:57How do you get into something like that?
00:56:58WILL-I: The White Castle company in the Columbus paper offered it for sale so I called up White Castle.
00:57:03They moved it on a Sunday morning at four o'clock in the morning.
00:57:07The roof leaks bad on it so we just leave it sat there.
00:57:09MIKE: Okay.
00:57:10[♪] MIKE: The White Castle has got to be for me tops on the most unusual thing in somebody's yard.
00:57:20WILL-I: The rest of these buildings we moved ourselves.
00:57:22We moved that blacksmiths shop first and that church came three miles and we moved the store.
00:57:28FRANK: Wow.
00:57:29MIKE: I don't think I've ever met anybody that's collected buildings.
00:57:32MIKE: This guy has a blacksmith shop, he had a train station, he had a church, he had a gas station and a general store.
00:57:40WILL-I: This whole store started in eighteen seventy-five.
00:57:44It ran till nineteen eighty.
00:57:46MIKE: The best thing about the general store to me with Will-I was that he used to shop there back in the 40s.
00:57:51I mean this was like a memory from his childhood that he actually owned now.
00:57:54He can walk in the door and see the counter, see some of the signage, all that stuff from when he was a child.
00:58:00I mean that's fascinating.
00:58:01MIKE: The display counters and everything were here but you had to fill it with merchandise?
00:58:05WILL-I: Yeah, yeah.
00:58:06MIKE: Him and his wife did an amazing job because they said that the counter and stuff was there but none of the merchandise was in there, the products.
00:58:11All that stuff they bought to make it look that way.
00:58:14MIKE: This is just incredible.
00:58:16Can we look around a little bit, just kind of fish around through stuff?
00:58:21[♪] MIKE: This guy had this stuff forever.
00:58:25Like Franky always says, this didn't happen overnight.
00:58:27MIKE: What about something like this?
00:58:29WILL-I: I guess I'm getting older and I'd probably take thirty-five dollars.
00:58:32MIKE: He was at the point where he, you know, he was starting to be like you know what?
00:58:35I think I might want to sell some of this stuff and that's a big step for a collector to make.
00:58:39That's huge and we were just there at the right time.
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